Smoking (food)

Pork ribs being smoked

Smoked beef sandwich

Hot-smoked chum salmon

Smoking is the process of flavoring, cooking, or preserving food by exposing it to the smoke from burning or smoldering plant materials, most often wood. Meats and fish are the most common smoked foods, though cheeses, vegetables, and ingredients used to make beverages such as whisky,[1] smoked beer, and lapsang souchong tea are also smoked.

In Iceland, dried sheep dung is used to cold-smoke fish, lamb, mutton, and whale.

Historically, farms in the Western world included a small building termed the smokehouse, where meats could be smoked and stored. This was generally well-separated from other buildings both because of the fire danger and because of the smoke emanations.

Contents

[edit] History

It is believed that the smoking of food dates back to the time of primitive [2]

The advent of modern transportation made it easier to transport food products over long distances and the need for the time and material intensive heavy salting and smoking declined. Smoking came to be seen more as way to flavor than to preserve food. In 1939 a device called the Torry Kiln was invented at the Torry Research Station in Scotland. The kiln allowed for uniform mass-smoking and is considered the prototype for all modern large-scale commercial smokers. Although refinements in technique and advancements in technology have made smoking much easier, the basic steps involved remain essentially the same today as they were hundreds if not thousands of years ago.[2]

[edit] Types

“Little Chief” home smoker and racks with hot smoked Pacific halibut
  • Cold smoking can be used as a flavor enhancer for items such as [5]
  • Hot smoking exposes the foods to smoke and heat in a controlled environment. Although foods that have been hot smoked are often reheated or cooked, they are typically safe to eat without further cooking. [5] Within this temperature range, foods are fully cooked, moist, and flavorful. If the smoker is allowed to get hotter than 185 °F (85 °C), the foods will shrink excessively, buckle, or even split. Smoking at high temperatures also reduces yield, as both moisture and fat are “cooked” away.
  • Smoke roasting or smoke baking refers to any process that has the attributes of smoking combined with either roasting or baking. This smoking method is sometimes referred to as “barbecuing”, “pit baking”, or “pit roasting”. It may be done in a smoke roaster, closed wood-fired masonry oven or barbecue pit, any smoker that can reach above 250 °F (121 °C), or in a conventional oven by placing a pan filled with hardwood chips on the floor of the oven so the chips smolder and produce a smokebath. However, this should only be done in a well-ventilated area to prevent carbon monoxide poisoning.

[edit] Wood smoke

Hickory-smoked country-style ribs

resin, which produces a harsh-tasting soot when burned; these woods are not often used for smoking.

Cellulose and hemicellulose are aggregate proteins, which contribute roasted flavors. Many of the odor compounds in wood smoke, especially the phenolic compounds, are unstable, dissipating after a few weeks or months.

A number of wood smoke compounds act as preservatives. Phenol and other phenolic compounds in wood smoke are both pH—about 2.5. Some of these compounds are toxic to people as well, and may have health effects in the quantities found in cooking applications.

Since different species of trees have different ratios of components, various types of wood do impart a different flavor to food. Another important factor is the temperature at which the wood burns. High-temperature fires see the flavor molecules broken down further into unpleasant or flavorless compounds. The optimal conditions for smoke flavor are low, smoldering temperatures between 570 and 750 °F (299 and 399 °C). This is the temperature of the burning wood itself, not of the smoking environment, which uses much lower temperatures. Woods that are high in lignin content tend to burn hot; to keep them smoldering requires restricted oxygen supplies or a high moisture content. When smoking using wood chips or chunks, the combustion temperature is often raised by soaking the pieces in water before placing them on a fire.

[edit] Types of smokers

There are a few basic types of smoker designs, each with their own advantages and disadvantages.

[edit] Charcoal smokers

[edit] Offset smokers

An example of a common offset smoker

The main characteristics of the offset smoker are that the cooking chamber is usually cylindrical in shape, with a shorter, smaller diameter cylinder attached to the bottom of one end for a firebox. To cook the meat, a small fire is lit in the firebox, where airflow is tightly controlled. The heat and smoke from the fire is drawn through a connecting pipe or opening into the cooking chamber. The heat and smoke cook and flavor the meat before escaping through an exhaust vent at the opposite end of the cooking chamber. Most manufacturers’ models are based on this simple but effective design, and this is what most people picture when they think of a “BBQ smoker.” Even large capacity commercial units use this same basic design of a separate, smaller fire box and a larger cooking chamber.

[edit] Upright drum smoker

A diagram of a typical upright drum smoker

The upright drum smoker (also referred to as an ugly drum smoker or UDS) is exactly what its name suggests; an upright steel drum that has been modified for the purpose of pseudo-indirect hot smoking. There are many ways to accomplish this, but the basics include the use of a complete steel drum, a basket to hold charcoal near the bottom, and cooking rack (or racks) near the top; all covered by a vented lid of some sort. They have been built using many different sizes of steel drums (30 US gallons (110 l; 25 imp gal), 55 US gallons (210 l; 46 imp gal), and 85 US gallons (320 l; 71 imp gal) for example), but the most popular size is the common 55 gallon drum.

This design is similar to smoking with indirect heat due to the distance from the coals and the racks (typically 24 inches (61 cm)). The temperatures used for smoking are controlled by limiting the amount of air intake at the bottom of the drum, and allowing a similar amount of exhaust out of vents in the lid. UDSs are very efficient with fuel consumption and flexible in their abilities to produce proper smoking conditions, with or without the use of a water pan or drip pan. Most UDS builders/users would say a water pan defeats the true pit BBQ nature of the UDS, as the drippings from the smoked meat should land on the coals, burning up, and imparting a unique flavor one cannot get with a water pan.

[edit] Vertical water smoker

A typical vertical water smoker

A vertical water smoker (also referred to as a bullet smoker because of its shape) is a variation of the upright drum smoker. It uses charcoal or wood to generate smoke and heat, and contains a water bowl between the fire and the cooking grates. The water bowl serves to hold the temperature down and also to add humidity to the smoke chamber. In addition, the bowl catches any drippings from the meat that may cause a flare up. Vertical water smokers are extremely temperature stable and require very little adjustment once the desired temperature has been reached. Because of their relatively low cost and stable temperature, they are sometimes used in barbecue competitions where propane and electric smokers are not allowed.

[edit] Propane smoker

A diagram of a propane smoker, loaded with country style ribs and pork loin in foil.

A propane smoker is designed to allow the smoking of meat in a somewhat more controlled environment. The primary differences are the sources of heat and of the smoke. In a propane smoker, the heat is generated by a gas burner directly under a steel or iron box containing the wood or charcoal that provides the smoke. The steel box has few vent holes, on the top of the box only. By starving the heated wood of oxygen, it smokes instead of burning. Any combination of woods and charcoal may used. This method uses less wood.

[edit] Smoke box method

This more traditional method uses a two box system: The fire box and the food box. The fire box is typically adjacent or under the cooking box, and can be controlled to a finer degree. The heat and smoke from the fire box exhausts into the food box, where it is used to cook and smoke the meat. These may be as simple as an electric heating element with a pan of wood chips placed on it, although more advanced models have finer temperature controls.

[edit] Commercial smoke house

Commercial smokehouses, mostly made from stainless steel, have independent systems for smoke generation and cooking. Smoke generators use friction, an electric coil or a small flame to ignite sawdust on demand. Heat from steam coils or gas flames is balanced with live steam or water sprays to control the temperature and humidity. Elaborate air handling systems reduce hot or cold spots, to reduce variation in the finished product. Racks on wheels or rails are used to hold the product and facilitate movement.

[edit] Preservation

Smoked Lake Baikal in Russia, on sale at Listyanka market

Smoke is an antimicrobial and antioxidant, but smoke alone is insufficient for preserving food in practice, unless combined with another preservation method. The main problem is the smoke compounds adhere only to the outer surfaces of the food; smoke does not actually penetrate far into meat or fish. In modern times, almost all smoking is carried out for its flavor. Artificial smoke flavoring can be purchased as a liquid to mimic the flavor of smoking, but not its preservative qualities (see also liquid smoke).

In the past, smoking was a useful preservation tool, in combination with other techniques, most commonly salt-curing or drying. In some cases, particularly in climates without much hot sunshine, smoking was simply an unavoidable side effect of drying over a fire. For some long-smoked foods, the smoking time also served to dry the food. Drying, curing, or other techniques can render the interior of foods inhospitable to bacterial life, while the smoking gives the vulnerable exterior surfaces an extra layer of protection. For oily fish smoking is especially useful, as its antioxidant properties delay surface fat rancidification. (Interior fat is not as exposed to oxygen, which is what causes rancidity.) Some heavily-salted, long-smoked fish can keep without refrigeration for weeks or months. Such heavily-preserved foods usually require a treatment such as boiling in fresh water to make them palatable before eating.

[edit] Health risks

Evidence suggests that smoked foods may contain [7]

Other sources, however, while agreeing that PAHs help cause cancer, note the dearth of research studies proving a strong correlation between the intake of smoked foods and increased cancer risk.[11]

[edit] Some smoked foods

Slices of beef product

Many foods can be smoked. Some of the more common are listed here.

Beverages
  • tea leaves are smoked and dried over pine or cedar fires
  • Malt beverages
Fruit and vegetables
Protein
Spices

[edit] See also

[edit] References

[edit] Further reading

  • McGee, Harold (2004). “Wood Smoke and Charred Wood”. 0-684-80001-2.

[edit] External links



Source: Wikipedia